Patchers
China’s Top-Tier Asphalt Patcher – Smart, Integrated, Efficient. Precision Heating & Mixing, One-Step Road Rescue, Trusted Across 55+ Countries.
Large capacity
Productivity 20t/h, loading speed can be up to 2 tons per minute,maximum mixing volume 4m³
Intelligent interaction
PLC central control panel, enabling intelligent human-machine interaction
High efficiency
Automatic feeding system, dual heating system, accelerating construction
Construction Cases
This truck-mounted asphalt batching plant is being used in Sudan for post-war road reconstruction. This patch vehicle resembles an asphalt mixing plant in structure. A lifting bucket rapidly loads aggregate, a drying drum heats the aggregate, and a dual-shaft mixing chamber mixes it with asphalt. The mixture production capacity is 20T/H, which is suitable for large-scale road repair projects in Sudan.
Usage Scenarios
Pothole repair: For potholes of various sizes formed on the road surface due to rain erosion and vehicle traffic, the process involves milling, heating the old materials, adding asphalt, and re-compacting to quickly restore the road surface’s smoothness.
Thin overlay: After heating the road surface, a thin layer of recycled asphalt mixture (typically 1-3 centimeters) is spread to enhance the road’s skid resistance and smoothness, and to seal surface cracks.
Smart Control Technology
Intelligent Proportioning Control：The PLC system ensures precise proportioning of materials, supporting touchscreen and manual modes for flexible operation.
Reliable Power Supply：A Cummins generator delivers reliable power with strong performance and low failure rates.
Stable Temperature Control：Heat transfer oil insulation maintains stable temperature control, ensuring consistent mixing quality and efficient maintenance.
Customizable Chassis Options：Optional HOWO high-power or 3-axle trailer chassis.
Capacity and Efficiency
Asphalt Decanting System:The unit features an integrated asphalt decanting system with 8 drums at one time and a storage capacity of 4.5 cubic meters.
Aggregate Loading System:The aggregate loading adopts the “Bucket elevators” system, with Bobcat skid loader. The loading speed can be up to 2 tons per minute.
Heating Drum Design:The heating drum is made of wear-resistant steel, with a maximum mixing volume up to 4 cubic meters.
Mixing & Discharging System:It adopts powerful double-shaft mixing system and quick-opening discharging system. The output is 1 ton each time.
Safety & Environmental Protection
Active safety protection: Temperature control, automatic sealing of 160℃ asphalt tanks + dual-level temperature control (PLC monitoring + over-temperature power-off), operation protection, one-key locking of control panel.
Environmental design: Ultra-low emissions, recycling of accessories, replaceable wear-resistant parts (replacement cycle + 50%), waste recycling, zero pollution construction: Closed-loop heating of heat transfer oil, eliminating evaporation.
Intelligent maintenance: Self-check warning, PLC automatically generates maintenance plans, direct display of faults, quick-connect interfaces for key components, convenient replacement.
Service & Support Commitments
Spare parts guarantee: 10-year spare parts supply, 98% coverage of critical parts inventory, emergency orders dispatched within 48 hours.
Rapid response mechanism: 4-hour technical response during domestic working days, international service team supports in English/Russian/Arabic, overseas solutions are provided within 72 hours.
Global quality verification: equipment exported to 60+ countries, cumulative construction area exceeds 6 million square meters, obtained CE certification, customer repeat purchase rate is 80%, adaptable to diverse construction needs.
Model and Specifications
The Patchers are divided into Truck Mounted Asphalt Patch Plant and ZM-AR series Asphalt Recycler.
Truck Mounted Asphalt Patch Plant
Model
ZZM5180TXB / ZZM5310TXB
Dimension
7360x2200x3450mm / 11700×2500×4000
Productivity（T/H）
3-5T / 20T
Total power
35kw / 50 kW
Generator output power
YTO 30 kw / 80 kW（CUMMINS）
Maximum capacity of batch heater
0.3m³
Max batch heater loading
400KG
Asphalt tank capacity
1200L
Motor of the asphalt pump
3 KW
Working voltage
Three-phase 380V，50hz
Heating controller
E5AZ Omron, Japan
Buner for asphalt tank
RIELLO G10, Italy
Buner for batch heater
RIELLO G20, Italy
PLC Controller
ZM-1S Siemens
ZM-AR series Asphalt Recycler
Model
ZM-AR1000 / ZM-AR1500
Dimension
4200x2000x 2150 / 4200x2150x2580
Productivity（T/H）
2-3T / 3-4T
Chassis
Trailer, 2 axes
GVW
2800KG / 3400KG
Generator output power
12 kw / 15kw
Engine power
Changchai 12kw /Changchai 15kw
Maximum capacity of batch heater
1000L / 1500L
Max batch heater loading
800kg / 1000kg
Asphalt tank capacity
750L
Working voltage
Three-phase 380V, 50hz
Max operating temperature of heat
transfer oil 230℃
Heating controller
Siemens
Buner for asphalt tank
RIELLO G10, Italy
Buner for batch heater
RIELLO G20, Italy
PLC Controller
ZM-1S Siemens
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