Emulsion & PMB Plant
China’s No.1 Emulsion&PMB Plant Exporter, 60% Asphalt Precision, Smart Modular Tech, Operating in 60+ Countries.
High production efficiency
Equipped with high-efficiency cash colloid mill
Modular design
Unitized combination, facilitating addition or reduction of configurations, suitable for functional expansion
Human-machine interaction
Fully PLC-controlled, visualized process
Construction Cases
In SINOLOA, Mexico, emulsified asphalt equipment is produced systematically. The process involves heating asphalt to 150°C-160°C for optimal fluidity, then precisely conveying it via an asphalt pump. Simultaneously, emulsifiers and water are blended in specific ratios within a preparation tank, heated to 55°C-65°C, and delivered by an emulsion proportioning pump to a premixer. In the premixer, asphalt and emulsifier solution undergo initial mixing before entering the critical colloid mill. The colloid mill uses high-speed grinding and shearing to disperse asphalt into fine particles uniformly within the emulsion, producing the final emulsified asphalt.
Usage Scenarios
Emulsified Asphalt Equipment: Blends molten asphalt (150-160°C) with emulsifier solution (55-65°C), then shears in a colloid mill to form stable emulsions. Enables energy-efficient, ambient-temperature applications for bonding and sealing layers.
Modified Asphalt Equipment: Shears additives (SBS/SBR) into base asphalt, enhancing temperature stability and rut resistance. Ideal for durable, high-performance pavement surfaces.
Intelligent Control Technology
Intelligent Control System: The equipment features a PLC-based automation system with touchscreen interface for fully automated production control.
Emulsified Asphalt Production: The system automatically controls asphalt/emulsion/additive ratios in real-time to ensure consistent quality. Integrated flow meters and frequency converters enable precise oil-water ratio adjustment through the control interface, with both manual and automatic operation modes available.
Precision Metering System: Electronic flow meters provide real-time monitoring of asphalt and modifier flows. The smart instrumentation system maintains highly accurate mixing proportions throughout the production process.
Capacity and Efficiency
High-Performance Colloid Mill
Featuring a direct-drive high-power motor and specially treated stainless steel internal-tooth stator/rotor, the colloid mill delivers intense mixing, shearing, and grinding. It refines asphalt particles to 2-5μm, producing emulsion asphalt with superior stability (no delamination), enhanced adhesion, and durability for demanding road projects.
Efficient Heating & Insulation System
An intelligent temperature control system ensures precise regulation. All asphalt pipelines are equipped with insulation jackets and trace heating, minimizing heat loss and guaranteeing stable production in low-temperature environments.
Safety & Environmental Protection
Safety Features: The equipment is equipped with multiple protective devices, including motor overload protection, overtemperature alarms for heating systems, emergency stop buttons, and leak-proof sealing at pipeline connections to prevent high-temperature asphalt splashing.
Environmental: Protection The system incorporates an efficient exhaust gas purification unit to treat emissions, along with a dust collection system to minimize raw material dispersion. Temperature control during asphalt production reduces VOC emissions, ensuring compliance with international environmental standards while balancing operational safety and ecological protection.
Service & Support Commitments
Spare Parts: Support 10-year spare parts availability with 98% coverage for wear-prone components. Emergency orders shipped within 48 hours.
Rapid Response: System 4-hour technical response during domestic workdays. International teams provide English/Russian/Arabic support, delivering overseas solutions within 72 hours.
Globally Verified Quality: Equipment exported to 60+ countries, deployed in 6 million+ m² of projects. CE-certified with 80% customer repeat-purchase rate, adaptable to diverse construction needs.
Model and Specifications
There are various models of IKOM Asphalt Emulsion&PMB Plant, including the AE6 colloid mill and a 20T Emulsion Plant.
AE6 Emulsion Asphalt Plant
Model
AE6
ASPHALTEC type colloid mill
10t/h ,37kw ,2940rpm
Asphalt heating tank
3.5m³
Asphalt pump
6t/h ,4kw
Asphalt flow adjustment
Asphalt pump frequency conversion regulation
Soap pump
8 t/h ,2.2 kw
Soap digital flow meter
1-12m³/h
Soap tank
2×1.5 m³ #304 stainless steel
Soap tank mixer
Dual blade 1.5kw 93rpm
Heat exchanger
10m²
Total electric power
≤50kw 50Hz/380v PLC control
Dimension
5850x2230x2250mm
ASPHALTEC-PMB20 Automatic Modified Asphalt Plant
Model
ASPHALTEC-PMB20
Productivity
20 t/h
Total Power
≤156 kW
Dimension
500mm×6500mm×4800 mm
Base Asphalt
Frequency conversion
Rubber oil
Frequency conversion pump + flow meter
Base Asphalt Pump
24 m³ /h
Asphalt flow meter
0～35 m³ /h
Heat exchanger
100 m²
Modifier metering screw
3%-9%
Mixture transfer pump
34 m³ /h
Colloid Mill
20 t/h
Electric control system
PLC
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