asphalt decanter

China’s Top Asphalt Decanter Exporter – Precision Residue Reduction (<1%), One-Click Intelligent Control, Long-Lasting Performance, Eco-Safe Design. Trusted by 100+ Coating & Chemical Clients.

12

Large capacity

45 barrels at a time, with 18 cubic meters of asphalt storage

15

Compatibility

Capable of melting both barrel and bagged asphalt simultaneously

2-1

High efficiency:

High loading and heating efficiency

Construction Cases

Asphalt drum decanter custom-built for Sumatra, Indonesia, adapts to customer needs with robust performance. It features an innovative trolley design for drum feeding, capable of loading 45 barrels of at a time. Paired with a 600,000 kcal thermal oil boiler, it ensures precise fulfillment of the 60-ton daily production capacity.
Boasting a streamlined structure, it significantly reduces maintenance difficulty and downtime. From Medan to Palembang, it provides stable support to keep construction on schedule.

Usage Scenarios

Barrel Heating (Ø50-65cm): Dual heat system (oil + flue gas) ensures efficient melting. Circulating oil provides stable heat; flue gas recovery enables uniform heating to ~160°C for liquefaction.

Ton Bag Processing: Dedicated bag-breaker unlocks bulk material. Controlled heating then brings asphalt to pumpable 160°C liquid state.

Combined Benefit: This dual-mode design handles varied packaging while guaranteeing uniform temperature and stable flow for downstream processes.

Convenient control system

User-Friendly Control System Features intuitive push-button operation with a simple interface for easy adoption, requiring minimal training.

 Durable Drive System Utilizes robust motor-gearbox combinations for reliable performance and extended service life with minimal maintenance.

High-Efficiency Transfer Equipped with a triple-screw asphalt pump for consistent, controllable flow output.

Advanced Heating Platform Incorporates a sunken heat transfer oil frame with precision asphalt filters to prevent pipe clogging.

Capacity and Efficiency

High-Capacity Loading: Truck bucket system transports 39-45 barrels per load for fast batch feeding, minimizing wait times and maximizing efficiency.

Rapid Melting Technology: 18m³ tank with dense heat transfer piping and uniform heat distribution ensures quick solid asphalt liquefaction.

Dual Heating System: Optional 600k-1M kcal boiler with waste heat recovery creates efficient dual-cycle heating, optimizing energy use.

Safety & Environmental Protection

Safety Features:

Multiple protective devices and emergency stop buttons installed throughout.High-temperature zones equipped with heat-resistant covers and infrared monitoring to prevent burns.Electrical system designed with waterproof/dustproof protection to prevent leakage.
Environmental Performance:
Exhaust gas treated via purification system to reduce pollutants.Closed-loop heat transfer oil system minimizes leakage risks.Low-noise motors comply with construction area noise standards.

Service & Support Commitments

Spare parts guarantee: 10-year spare parts supply, 98% coverage rate for wear-and-tear parts inventory, emergency orders dispatched within 48 hours.

Rapid response mechanism: 4-hour technical response during domestic working days, international service team supports in English/Russian/Arabic, overseas solutions are provided within 72 hours.

Global quality verification: equipment exported to 60+ countries, cumulative construction area exceeds 6 million square meters, obtained CE certification, customer repeat purchase rate is 80%, adaptable to diverse construction needs.

Model and Specifications

The Patchers are divided into Truck Mounted Asphalt Patch Plant and ZM-AR series Asphalt Recycler.

Model

ZM-TT3

Dimension (LXGXW) mm

6700x2100x2600

Productivity (t/h, temperature ≥25℃)

3

Bitumen temperature (℃)

130-160

Drum load quantity

16

Bitumen storage capacity

6

Burner Model

Riello RG5S x2

Fuel consumption (L/H)

35-50

Heating oil temperature (℃)

210-240

Temperature control

OMRON JAPAN

Heating oil grade

320

Gross weight (t)

6

Mode

ZM-TT8

Decanter Dimension (L×W×H)(mm)

11000×2550×2600

Productivity(t/h) (Environment temperature≥25℃)

8

Asphalt temperature(℃)

130-160

Drums per trolley

42

Bitumen storage volume (m3)

18

Heat conducting oil boiler

YYW700-Y(Q)

Boiler capacity (kw)

700

Boiler temp. (℃)

210-240

Windlass

JM0.3, 1.1 kw

Asphalt pump

Brand: Shanggui

Trolley Decelerate

JRTS77D100L4/B,3KW ,Out rpm: 26 r/min

Max. Trolley Working speed

11.45 m/min

Total power (kw)

< 30

Total weight (t)

18

Model

ZZM-8D

Productivity(t/h)

(Environment temperature≥25℃) 8

Asphalt temperature(℃)

130-160

No. Bag(Bag/times)

3

Bitumen storage volume (m³)

12

Asphalt pump

YCB-25,7.5kW Flux: 25m³/h

Total power (kw)

< 15

Total weight (t)

11

Bag Bitumen Melting Plant (mm)

7600x2100x2300

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